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Casio Develops High-Performance Power-Generating Cell Stack

Casio Develops High-Performance Power-Generating Cell Stack
Anticipates Use in Fuel Cells for Mobile Devices
TOKYO, May 15, 2006 -- Casio Computer Co., Ltd., announced today that it has developed a power-generating cell stack with the highest level of power density per unit volume in the world. Such cell stacks are ideal for use in compact, high-power fuel cells for mobile devices, including notebook computers.

In an effort to create a compact, high-output power source that will improve mobile device usability, Casio is engaged in the development of a reforming fuel cell system that extracts hydrogen from methanol and then sends the hydrogen to the power-generation cell. Development of a compact reformer that can be installed in mobile devices has been continuing in parallel with research on a high-performance power-generation cell that harnesses the advantages of reforming fuel cells, which obtain highly concentrated hydrogen. Casio’s latest breakthrough, however, is the development of this new compact power-generating cell stack, which boasts the highest level of power density per unit volume in the world.

The newly developed power-generating cell stack is a laminated structure of twenty power-generating cells consisting of separators and membrane electrode assemblies (MEA). The integration of various technologies, including a compact gas seal mechanism, an optimized channel suited to the characteristics of methanol-reformed gas, MEAs more resistant to carbon monoxide, and high-density mounting of various components, has resulted in 19.4 W of power output in a 22 ml volume (65 x 18 x 19 (H x W x D) mm) cell stack. The rated power output per unit volume (power density per unit volume) has reached 882 W/L, the highest in the world for use in mobile devices.

For the reformer used to extract hydrogen from methanol, Casio has already successfully developed a micro-reformation module that employs semiconductor-processing technology. Casio has integrated three chemical reactors that produce hydrogen and render emissions harmless and a heater/temperature sensor into a single chip that achieves rapid startup in 6 seconds. Furthermore, the module has a thermally insulated package that maintains a high internal temperature of about 280 ºC while keeping the temperature of the outer surface to 40 ºC, providing specifications fully compatible with mobile devices.

Combining this micro-reformation module with the new power-generating cell stack that Casio has developed creates a fuel cell for mobile devices that is both compact and high-powered. Tests at Casio comparing this fuel cell (including the fuel cartridge) to a conventional lithium-ion battery of the same volume showed that the fuel cell can power a notebook PC for about four times longer than the battery.

From here forward, Casio will fine-tune peripheral components and circuits, and in fiscal 2008 Casio plans on starting shipments of samples for evaluating performance. Casio’s development efforts toward commercialization will include collaboration with various related companies.
Main Specifications of Power-Generating Cell Stack
Configuration 20-cell stack employing metal separators
Stack pitch 0.71 mm
Volume 22 ml (65 x 18 x 19 [H x W x D] mm)
Rated voltage 13.9 V (equivalent to 47% of power generation efficiency)
Rated power output 19.4 W
Rated power density 882 W/L
Fuel gas constituents H2: 75%, CO2: Approx. 25%, CO: Approx. 10 ppm
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